Wet Mix Plant

Wet Mix Plant Specification

Lifting Speed
N/A (Belt conveyor based material transfer)

Motor Power
30 HP x 4 units (AC Electric Motors)

Lifting Height
Variable, depends on plant model and configuration

Surface
Corrosion resistant paint finish

Product Type
Wet Mix Macadam Plant

General Use
Preparation of wet mix macadam, base/sub-base layers in road construction

Material
Mild Steel structure, abrasion resistant components

Type
Continuous Wet Mix Plant

Capacity
100 TPH to 250 TPH (Tons per Hour)

Weight (kg)
Approx. 24,000 - 38,000 kg depending on model

Computerized
Semi-automatic and fully automatic options available

Automatic
Yes

Control System
Panel based electronic control with PLC (optional)

Cooling System
Not required (No hot-mix application)

Method
Continuous mixing with water spray system

Voltage
440 V, 3 Phase, 50 Hz

Dimension (L*W*H)
Approx. 16,000 mm x 3,000 mm x 6,000 mm (varies by model)

Feature
Heavy duty design, high mixing efficiency, uniform distribution of water & aggregates

Color
Industrial Blue & White (custom options available)

Discharge Conveyor
Belt conveyor with chevron belt

Mixer Type
Twin shaft pug mill mixer

Calibration Facility
Individual digital calibration for all feeders

Control Cabin
Fully enclosed weather proof operator cabin

Admixture Feeding System
Provision for additive dosing with positive displacement pump

Mains Power Requirement
Approx. 60-90 kVA depending on model

Dust Suppression
Fitted with water spray nozzles and atomizers

Aggregate Feeding Width
600-800 mm

Service Support
On-site commissioning and technical support available

Aggregate Storage Bins
4 bins with individual pneumatic gates

Plant Mobility
Stationary and mobile skid mounted options

Water Tank Capacity
4,000 to 8,000 liters

About Wet Mix Plant

Nilang Wet Mix 100-250 Plants Combine Outstanding with low investment and operating cost.

Ownership costs are minimized through paddle arms and tips that utilize wear resistant steel.

Heavy duty bearing extend shaft life and help deliver homogeneous mix. The plants intuitive control help operators of all experience levels succeed.

Heavy Duty, Efficient Mixing

The twin shaft pug mill mixer ensures thorough and continuous blending of aggregates and water, delivering a homogeneous wet mix suitable for sub-base and base layers. Chevron belt conveyors guarantee smooth, consistent discharge, and adjustable mixer parameters allow precise control over material quality for highly demanding road projects.

Robust Design with Customization

Constructed from abrasion-resistant mild steel and finished with corrosion-resistant industrial paint, the plant is built for extended use in challenging environments. Available in both stationary and mobile variants, the plant can be tailored to suit specific site or logistical requirements, with customizable colors and automation levels.

Advanced Control and Calibration

A fully enclosed, weatherproof operator cabin houses the digital control panel, offering semi-automatic and fully automatic plant operation. Individual digital calibration facilities ensure precise dosing of each aggregate and additive, while positive displacement pumps enable accurate admixture feeding. Optional PLC enhances plant automation for seamless workflow on site.

FAQ's of Wet Mix Plant:

Q: How does the Wet Mix Plant ensure uniform mixing of aggregates and water?

A: The plant utilizes a twin shaft pug mill mixer, which continuously blends aggregates and water using synchronized counter-rotating arms. This results in a uniform, high-quality wet mix suitable for road base and sub-base applications.

Q: What are the aggregate storage and feeding options provided by this plant?

A: There are four individual aggregate storage bins, each equipped with a pneumatic gate for separate and controlled aggregate discharge. Digital calibration ensures that each feeder is accurately set for precise material proportions.

Q: When is it appropriate to choose a mobile skid-mounted option over a stationary plant?

A: The mobile skid-mounted variant is ideal for contractors who need to relocate the mixing plant frequently between projects, while stationary versions are best for long-term or fixed-site applications.

Q: Where can the Wet Mix Plant be used?

A: This plant is suitable for use in road construction projects across India, catering to the preparation of wet mix macadam and similar construction bases, especially on highways, rural roads, and municipal projects requiring efficient and consistent material mixing.

Q: What is the process for calibrating feeders and admixture dosing systems?

A: All aggregate feeders and the admixture dosing system come with individual digital calibration facilities, allowing operators to set, test, and verify the output quantities to meet specific mix design requirements directly from the control cabin.

Q: How does the plant support dust suppression and environmental safety?

A: Integrated water spray nozzles and atomizers are used throughout the mixing and aggregate transfer process to minimize airborne dust, ensuring a safer and cleaner working environment.

Q: What are the main benefits of using this Wet Mix Plant for road construction?

A: Key advantages include high mixing efficiency, uniform material output, versatile capacity options, robust and corrosion-resistant structure, precise dosing through digital controls, and strong after-sales service including on-site commissioning and support nationwide.