Asphalt Batch Mix Plant

Asphalt Batch Mix Plant Specification

Lifting Height
8-10 meters

Lifting Speed
7 m/min

Motor Power
120 HP

Surface
Galvanized Coated

Product Type
Asphalt Batch Mix Plant

General Use
Producing asphalt for road construction

Material
Mild Steel, Stainless Steel

Type
Stationary/Fixed, Batch Type

Capacity
80-160 TPH

Weight (kg)
35000 kg

Computerized
Yes

Automatic
Yes

Control System
PLC Based Panel with SCADA

Cooling System
Water Cooling

Method
Batch Mixing Process

Voltage
415 V

Dimension (L*W*H)
17500 mm x 7000 mm x 12000 mm

Feature
High capacity, energy efficient, low maintenance

Color
Blue / Yellow

Mixer Capacity
1100-2200 kg/batch

Operating Temperature
130C - 170C

Fuel Type
Diesel / LDO / Furnace Oil

Installation Time
25-30 Days

Operating Pressure
6-7 bar

Control Cabin
Fully Air-conditioned Operator Cabin

Aggregate Storage Bins
4 x 11 m3

Dust Collection
Multi-stage Wet & Dry Dust Collector

Burner Type
Automatic Modulating Burner

Hot Elevator
Chain & Bucket Type

Mobility
Stationary

Bitumen Tank Capacity
25,000 Litres

Sound Level
Below 85 dB

Vibrating Screen
Multi-deck, Heavy-duty Type

Dryer Drum
Fully Insulated, Counter Flow Type

Filler Storage
10 Tonne capacity

Pneumatic System
For Pollution & Aggregate Control

About Asphalt Batch Mix Plant

Nilang ABP Series Plants offer our customers the best possible solutions when it comes to producing the highest quality asphalt in an economical process.

From raw materials to the development of Asphalt Equipment, develops and manufactures all core components in-house. Short paths in production, modern manufacturing processes. An asphalt mixing plant has to be designed so that all substances are available in the correct volume, with the correct temperature, at the right time and at the defined location. In addition to this, the processes have to be safe, economical and environmentally friendly.

ABP Series offers re-use of recycled asphalt, it is a high priority for the economy when it comes to conserving natural resources.

Optimized Mixing Performance

With a mixer capacity ranging from 1,100 to 2,200 kg per batch, this asphalt batch mix plant is designed to handle large-scale road projects with consistent results. The batch mixing process ensures homogeneity, while the automatic modulating burner and PLC-based controls guarantee precise temperature and material management.

Superior Dust and Pollution Control

The plant features a sophisticated multi-stage wet and dry dust collection system and a pneumatic system for aggregate and pollution management. Fully insulated dryer drums and counter-flow technology enhance fuel efficiency and reduce emissions, making this plant environmentally considerate.

Easy Operation and Maintenance

Equipped with a fully air-conditioned operator cabin, computerized SCADA panel, and robust stainless/mild steel construction, this asphalt plant offers a user-friendly experience. Galvanized coating and high-quality surface finishing assure longevity and low maintenance requirements.

FAQ's of Asphalt Batch Mix Plant:

Q: How does the automatic modulating burner work in this asphalt batch mix plant?

A: The automatic modulating burner adjusts the flame intensity in real-time based on the required temperature settings. This ensures a consistent mixture, improves fuel efficiency, and helps achieve the optimum operating temperature range (130C - 170C) essential for high-quality asphalt production.

Q: What is the process for dust collection in this plant?

A: The plant utilizes a multi-stage wet and dry dust collector, which efficiently removes particulate matter and contaminants from exhaust gases. This process not only reduces environmental pollution but also maintains clean air within the vicinity, complying with industry standards.

Q: When is the typical installation timeline for this asphalt batch mix plant?

A: The average installation time for this stationary asphalt batch mix plant is typically 25 to 30 days, depending on site preparation and logistical considerations. The process includes assembling the major components and fine-tuning the automated systems.

Q: Where is this asphalt batch mix plant most commonly used?

A: This plant is predominantly used at road construction sites where a stationary, high-capacity asphalt production unit is needed. Its robust construction makes it ideal for infrastructure projects across India, especially for government contractors, dealers, suppliers, and traders.

Q: What are the key benefits of the pneumatic and pollution control system?

A: The advanced pneumatic system controls aggregate flow and manages dust emissions, resulting in precise material dosing and significantly reduced air pollution. This not only boosts the plant's efficiency but also enhances environmental compliance and operator safety.

Q: How is the mixing managed and monitored?

A: The plant is equipped with a PLC-based SCADA control system, allowing operators to oversee the entire mixing process from a fully air-conditioned control cabin. This computerized control ensures accuracy in batching, safe operation, and real-time performance monitoring.

Q: What maintenance advantages does the plant's construction offer?

A: Built from galvanized coated mild and stainless steel, the plant withstands harsh working environments while resisting corrosion. The surface finish and sturdy components reduce maintenance needs, ensuring sustained, trouble-free operation throughout its lifecycle.