Bitumen Melter (Asphalt Drum Melter)

Bitumen Melter (Asphalt Drum Melter) Specification

Motor Power
11 kW

Lifting Height
3.5 m

Lifting Speed
6 m/min

Surface
Corrosion-resistant, powder coated

Product Type
Bitumen Melter (Asphalt Drum Melter)

General Use
Efficient melting of bitumen drums for road construction and maintenance

Material
Mild Steel (MS) with heavy-duty steel insulation

Type
Semi-automatic batch melter

Capacity
5-7 drums per batch (8-10 tons per batch)

Weight (kg)
3800 kg

Computerized
No

Automatic
Semi-Automatic

Control System
Electrical with Digital Temperature Controller

Cooling System
Air-cooled circulation fans

Method
Thermal oil heating system

Voltage
380V, 50Hz, 3-Phase

Dimension (L*W*H)
5600 2300 2600 mm

Feature
Fast bitumen melting, energy efficient, leak proof, dust proof, batch drum melting, easy operation and maintenance

Color
Industrial Yellow/Black

Safety Features
Automatic overheat protection, emergency stop button, safety interlocks

Melting Rate
2-3 tons/hour (depending on drum and bitumen)

Noise Level
Below 80 dB

Burner Power
600,000 Kcal/h

Drum Size Compatibility
Standard 200L/220L bitumen drums

Ambient Operating Temperature
-10C to 45C

Insulation Material
High-density rock wool insulation

Max Heating Temperature
160-180C

Fuel Type
Diesel/Natural Gas/Thermal Oil

Drum Loading System
Hydraulic or Manual Drum Lifter

Mobility
Stationary/skid mounted, optional wheel mounting

Bitumen Outlet Temperature
130-145C adjustable

About Bitumen Melter (Asphalt Drum Melter)

NILANG Decanters are designed for ease of operation and provide the most efficient system for ensuring a high throughput of drummed bitumen. Designed for use in association with bulk storage tanks the melted bitumen is automatically transferred from the decanter reservoir to the storage tank during the MELTER process

Bitumen MELTER solutions for remote locations
Available Capacity 4 to 10 tph
Hydraulically operated Drum Loading System
Thermostatically controlled temperature
Float switch operated transfer of bitumen via pump
Fully insulated and clad heating chamber
Static or mobile decanters available
Easy to operate and simple to maintain

Efficient and Safe Bitumen Melting

Engineered for optimal performance, the bitumen drum melter combines fast melting rates with robust safety systems. Its thermal oil heating system and digital controls allow precise temperature management, ensuring consistent quality and operator protection. The equipment's interlocks, emergency stop feature, and overheat safeguards are integral for secure handling of high-temperature materials.

Flexible Loading and Seamless Operation

With options for either hydraulic or manual drum lifting, this batch melter adapts to varied workflow needs. The loading mechanism supports standard 200L/220L drums, allowing seamless integration into existing bitumen supply chains. High-density rock wool insulation and customized burner options (diesel, natural gas, or thermal oil) promote energy savings and operational flexibility.

Durability and Easy Maintenance

Constructed from mild steel with a corrosion-resistant powder coating, the melter is designed to withstand rigorous site conditions in India's diverse environments. The air-cooled system and accessible control panels simplify maintenance, while the stationary or optional wheeled mounting increases installation versatility. Its dust-proof and leak-proof structure ensures minimal downtime and longer equipment life.

FAQ's of Bitumen Melter (Asphalt Drum Melter):

Q: How does the Bitumen Melter operate and what is its process?

A: The Bitumen Melter uses a thermal oil heating system to efficiently liquefy solid bitumen from standard 200L/220L drums. Drums are loaded using a hydraulic or manual drum lifter, then heated in batches (5-7 drums per cycle). Melted bitumen is dispensed at an adjustable temperature between 130C and 145C, ready for road construction applications.

Q: What safety features are incorporated in the melter's design?

A: Safety is ensured by automatic overheat protection, an emergency stop button, and multiple safety interlocks. These features guard against overheating, mechanical faults, and ensure that operation can be halted instantly if necessary, safeguarding both the equipment and operators.

Q: When should I choose hydraulic versus manual drum loading?

A: Hydraulic loading is ideal for higher capacity operations, where frequent lifting and minimal manual effort are required. Manual drum lifters are suitable for smaller projects or where budget constraints exist. Both options accommodate standard drum sizes and are integrated with the melter's batch system.

Q: Where can the Bitumen Drum Melter be installed or used?

A: This melter is designed for stationary installation at roadwork sites or bitumen processing facilities. Optional wheels provide mobility for sites requiring equipment relocation. Its corrosion-resistant, insulated build suits varied Indian weather conditions, with an operating temperature range of -10C to 45C.

Q: What are the main benefits of using this Asphalt Drum Melter?

A: Key benefits include rapid and energy-efficient melting, robust safety features, flexible fuel compatibility, and ease of use. Its dust- and leak-proof design reduces environmental risks, while simple maintenance and digital controls provide convenience and reliability.

Q: How is the temperature monitored and controlled during operation?

A: A digital temperature controller allows precise regulation of both heating and bitumen outlet temperature. The system maintains consistent temperatures between 130C and 145C for bitumen output, ensuring material is ready for immediate site application.